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Sewage Treatment

Sewage Treatment Plant (STP) Manufacturer in India

Compact. Quiet. Compliant. Built for built environments.

Technically reviewed by Prashant Dwivedi, Co-Founder & Director ·

Sewage Treatment · Live Process

The Challenge

Why does your building consent require an on-site STP — and what are the consequences of non-compliance?

Hotels, IT parks, residential complexes, and mixed-use developments require on-site STPs under Maharashtra's (and most states') building bye-laws. The challenge: most STPs are noisy, odorous, and space-hungry — the opposite of what a premium development can afford. Navbharat Water's MBR-based STPs are designed to be invisible: below-ground, odour-free, and yielding treated water clean enough to reuse in flushing and landscaping.

70%

of treated STP water can be reused for flushing and irrigation, reducing freshwater bills

Key Questions

What is a sewage treatment plant and why do buildings need one?

A sewage treatment plant (STP) treats domestic wastewater on site so it can be safely reused. Hotels, IT parks and residential complexes need one under state building bye-laws, and about 70% of treated STP water can be reused for flushing and irrigation, reducing freshwater bills.

Most Indian states, including Maharashtra, require on-site STPs for buildings above a certain area, and Occupancy Certificates are withheld until the STP is commissioned and test reports are submitted. That makes the STP a critical-path item for any development. The practical challenge is that conventional STPs are noisy, odorous and space-hungry. Navbharat Water builds MBR-based STPs from 10 KLD to 2 MLD that are designed to disappear into the building: installed below ground, enclosed with odour control, and kept under 55 dBA at 3 metres. Treated water is disinfected by chlorination and reused for toilet flushing, cooling tower makeup, vehicle washing and landscape irrigation, with dual-plumbing drawings supplied for the MEP team. Navbharat Water also provides the commissioning reports, test certificates and SPCB consent application support needed so the STP does not delay the project at the final hurdle.

MBR vs SBR: which STP technology is better?

MBR is better where space and reuse quality matter. It needs no secondary clarifier, so its footprint is 30–40% smaller than an equivalent SBR, and it consistently delivers outlet BOD below 10 mg/L, against the BOD of 30 mg/L that SBR typically achieves.

A Membrane Bioreactor combines activated sludge with submerged hollow-fibre ultrafiltration membranes with a pore size of 0.04 micron in one compact tank. The membranes replace the clarifier, which is why a 100 KLD MBR STP needs roughly 60–80 m² of plant room, compared with 120–150 m² for an equivalent SBR system. Outlet TSS is 10 mg/L or less and faecal coliform stays below 100 MPN/100 mL, meeting BIS flushing water quality. SBR still has a place. Its fill-aerate-settle-decant cycles in a single tank make it a proven, economical workhorse with good nitrogen and phosphorus removal for townships and institutional campuses. MBBR suits sites with variable hydraulic or organic loads, and the conventional activated sludge process suits large plots where footprint is not constrained. Navbharat Water engineers all four technologies and selects the one that fits the site, budget and reuse target.

How much space and maintenance does a building STP need?

A 100 KLD MBR STP needs approximately 60–80 m² of plant room space, including tanks, membrane unit and control panel. Maintenance involves monthly membrane backwash and integrity testing, quarterly chemical cleaning and sensor calibration, which Navbharat Water covers under an Annual Maintenance Contract.

Because MBR tanks are GRP or stainless steel with sealed lids and an enclosed odour-control system, the plant can sit in a basement or semi-underground room without smells migrating to adjacent spaces, and acoustic enclosures keep noise below 55 dBA. Navbharat Water supplies AutoCAD drawings so the architect can coordinate the plant room early. After commissioning, the Annual Maintenance Contract also covers sludge disposal coordination, with emergency response within 24 hours across the service network in Maharashtra, Gujarat, Karnataka and Tamil Nadu. The results hold up over time. At a 100 KLD MBR STP in the basement plant room of a five-star hotel in Mumbai, outlet BOD has stayed consistently below 8 mg/L, and 65 KLD is recycled daily to toilet flushing and pool makeup, saving ₹22 lakh a year in MCGM water charges. The hotel operations team has reported zero odour complaints in three years of operation.

How It Works

How does an MBR sewage treatment plant work?

Membrane Bioreactor (MBR) STPs combine conventional activated sludge with ultrafiltration membranes in a single compact tank, eliminating the large secondary clarifier of traditional systems.

01/

Screening & Equalisation

Fine screens and a flow-equalisation tank buffer peak morning and evening loads. An enclosed, ventilated odour-control unit manages headspace gases at the inlet — critical for hotel basements and urban settings.

02/

Membrane Bioreactor (MBR)

Submerged hollow-fibre UF membranes filter at 0.04 micron, producing permeate with BOD <5 mg/L and TSS <2 mg/L — far exceeding CPCB norms. The compact tank footprint is 30–40% smaller than equivalent SBR or MBBR plants.

03/

Tertiary & Reuse

A chlorination contact tank provides disinfection to BIS-potable standards, enabling reuse in toilet flushing, cooling tower makeup, vehicle wash, and landscape irrigation. Dual-plumbing connection drawings provided for your MEP team.

Which STP technology fits your site: MBR, MBBR, SBR or ASP?

MBR is our flagship, but Navbharat Water engineers, builds, and maintains STPs across every major treatment technology — selected to match your site, budget, and reuse targets.

MBR

Membrane Bioreactor

Activated sludge combined with submerged 0.04-micron UF membranes. Best-in-class outlet quality (BOD <10 mg/L) in the smallest footprint — no secondary clarifier needed.

Best for: Premium developments, basements, high reuse targets (flushing, cooling tower makeup).

MBBR

Moving Bed Biofilm Reactor

Free-floating plastic carrier media host the biofilm, boosting treatment capacity per m³ of tank. Resilient to load fluctuations and simple to operate with low sludge production.

Best for: Industrial campuses, dairies, and sites with variable hydraulic or organic loads.

SBR

Sequencing Batch Reactor

Fill-aerate-settle-decant cycles in a single tank. Proven, economical technology with good nutrient (N/P) removal and no separate clarifier — a workhorse for municipal-scale duty.

Best for: Townships, institutional campuses, and budget-conscious mid-to-large capacity plants.

ASP

Activated Sludge Process / Extended Aeration

The conventional aeration-plus-clarifier flowsheet, engineered with fine-bubble diffusers and energy-efficient blowers. Simple, robust, and easy to maintain with local operators.

Best for: Large plots where footprint is not constrained and operating simplicity is the priority.

Treatment Chain

How the treatment works

The MBR flowsheet: membranes replace the secondary clarifier, so the whole train fits a basement plant room.

  1. Step 01

    Screening & equalisation

    Fine screens and an equalisation tank buffer morning and evening peaks, with enclosed odour control.

  2. Step 02

    Membrane bioreactor

    Activated sludge with submerged hollow-fibre UF membranes, with no secondary clarifier.

    0.04 micron

  3. Step 03

    Chlorination

    A contact tank disinfects the membrane permeate before reuse.

    Faecal coliform <100 MPN/100 mL

  4. Step 04

    Treated water reuse

    Dual plumbing returns water to toilet flushing, cooling tower makeup, vehicle wash and irrigation.

    BOD ≤10 mg/L

  5. Step 05

    Sludge & membrane care

    Sludge disposal coordination, membrane backwash and chemical cleaning under an AMC.

Technical Specifications

What are the technical specifications for Sewage Treatment?

ParameterValue / Range
Capacity range10 KLD – 2 MLD
MBR membrane pore size0.04micron
Outlet BOD≤ 10mg/L
Outlet TSS≤ 10mg/L
Outlet faecal coliform< 100MPN/100 mL
Footprint vs. SBR equivalent30–40% smaller
Odour controlEnclosed, ventilated, BioFilter
Noise level< 55dBA at 3m

MBR STPs achieve outlet BOD ≤10 mg/L and TSS ≤10 mg/L — well inside the notified STP discharge limit of BOD 30 mg/L. The 0.04-micron membrane pore size eliminates secondary clarifiers, reducing plant footprint by 30–40% versus equivalent SBR systems. Faecal coliform below 100 MPN/100 mL meets BIS flushing water quality for toilet reuse.

Compliance Context

Which RERA, SPCB, and building bye-law standards must your STP satisfy for Occupancy Certificate?

STPs are mandatory for buildings above a certain area in most Indian states. Occupancy Certificates are withheld until the STP is commissioned and test reports submitted. Navbharat Water provides all documentation — commissioning reports, test certificates, and SPCB consent application support — to ensure your project timeline is not delayed at the final hurdle.

Notified sewage discharge standards for STP outlet

State building bye-laws (MahaRERA, DTCP, BBMP, HMDA)

BIS IS 2490 — Tolerance limits for industrial effluents

ULB requirements for dual plumbing and reuse connections

GRIHA / LEED India certification credits (Water Efficiency)

What could you save?

Calculate your NPV, IRR & payback period

ROI Calculator

Frequently Asked

Frequently asked questions about Sewage Treatment

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